Industrial Automation – Self Paced

The Industrial Automation Training Program 2025 is a comprehensive, job-oriented course designed for students, engineers, and working professionals who want to gain in-depth knowledge of automation systems, PLC programming, SCADA, HMI, sensors, actuators, and Industry 4.0 technologies. Updated as per AICTE norms, this program bridges the gap between theory and hands-on industrial applications, preparing learners for the growing demand in the automation and manufacturing sector.

Course Curriculum:

Week 1: Introduction to Industrial Automation

• Basics of automation vs manual systems

• Control systems (open loop & closed loop)

• Introduction to sensors and actuators

Week 2: Electrical & Electronics for Automation

• Voltage, current, resistance fundamentals

• Circuit components (switches, relays, contactors)

• Panel design & safety practices

Week 3: PLC Fundamentals

• What is a PLC? Architecture and applications

• Input/output modules & addressing

• Basics of ladder logic

Week 4: PLC Programming Basics

• Logic gates & Boolean operations

• Ladder logic for timers and counters

• Basic troubleshooting & simulation

Week 5: Intermediate PLC Programming

• Sequential control & interlocking logic

• Arithmetic operations in PLCs

• Memory usage & scan cycles

Week 6: Human-Machine Interface (HMI)

• Basics of HMI systems

• PLC-HMI communication

• Creating interactive HMI screens

Week 7: SCADA Systems

• SCADA architecture and applications

• SCADA vs HMI differences

• Real-time monitoring, alarming & reporting

Week 8: Sensors & Actuators in Automation

• Working of sensors (proximity, temperature, pressure)

• Types of actuators: pneumatic, hydraulic, electrical

• Signal processing & noise reduction

Week 9: Process Control & PID

• Feedback control systems

• PID control theory and tuning basics

• Implementing PID in automation

Week 10: Communication Protocols

• RS232, RS485, Ethernet

• MODBUS, PROFIBUS, OPC

• PLC-to-PLC and remote monitoring

Week 11: Smart Automation & Industry 4.0

• IoT in industrial automation

• Cloud-based monitoring

• Predictive maintenance systems

Week 12: System Integration & Testing

• Integrating PLC, HMI, SCADA, sensors

• Signal flow validation & documentation

• System troubleshooting and maintenance

Key Benefits:

• Learn PLC, SCADA, HMI programming & integration

• Gain hands-on experience with sensors, actuators & protocols

• Master PID control & communication systems

• Understand Industry 4.0 & IoT applications in automation

• Become job-ready for roles in manufacturing, robotics & industrial engineering

This course ensures you acquire the practical skills required for careers in automation, robotics, process industries, and advanced manufacturing.